DWSIM/C2/Gibbs-Reactor/English-timed
Time | Narration |
00:01 | Welcome to this tutorial on simulating a Gibbs Reactor in DWSIM. |
00:07 | In this tutorial, we will learn to: |
00:10 | Simulate a Gibbs Reactor |
00:13 | Use different Minimization Methods |
00:16 | Calculate Conversion percentage and Reaction extent |
00:20 | Compare Equilibrium and Gibbs Reactor values |
00:24 | To record this tutorial, I am using
DWSIM 5.2 (Classic UI) update 22 and Windows 10 |
00:34 | The process demonstrated in this tutorial is identical in other OS also such as-
Linux, Mac OS X or FOSSEE OS on ARM. |
00:46 | To practice this tutorial, you should know to- |
00:49 | Add components to a flowsheet |
00:52 | Select thermodynamic packages |
00:56 | Add material and energy streams and specify their properties |
01:01 | The prerequisite tutorials are mentioned on our website |
01:06 | You can access these tutorials and all the associated files from this site. |
01:12 | Here we can see the problem statement of the earlier tutorial. |
01:17 | This was solved using Equilibrium Reactor. |
01:21 | Let us open the corresponding file in DWSIM. |
01:25 | I have already opened DWSIM on my machine. |
01:30 | I have already opened Equilibrium underscore reactor dot dwxmz file. |
01:37 | This file can also be downloaded from the Code files link. |
01:42 | Let me save this as Gibbs underscore reactor. |
01:48 | You can see that the file name has changed now to Gibbs underscore reactor. |
01:54 | We will solve the same problem using Gibbs Reactor as solved in Equilibrium Reactor.
And compare results with that solved in Equilibrium Reactor. |
02:05 | Let us begin by replacing the Equilibrium Reactor with a Gibbs Reactor. |
02:10 | Right click on the Equilibrium Reactor and select Delete. |
02:16 | Click Yes to the prompt Delete Equilibrium Reactor. |
02:20 | Now let us insert a Gibbs Reactor into the flowsheet. |
02:25 | Go to Flowsheet Objects. |
02:28 | In the Filter List tab, type Gibbs Reactor. |
02:32 | Drag and drop it to the flowsheet in the place of Equilibrium Reactor. |
02:37 | Let us now arrange it as required. |
02:41 | The reaction required to simulate Gibbs Reactor is already present. |
02:47 | This is because the reaction was already defined while simulating the Equilibrium Reactor. |
02:54 | So we need not define any new reaction. |
02:58 | We are now ready to specify the Gibbs Reactor.
So let’s click on it. |
03:05 | On the left, we can see a tab displaying properties related to the Gibbs Reactor. |
03:11 | Under Connections, click on the drop-down against Inlet Stream and select Feed. |
03:19 | Next, click on the drop-down against Outlet Stream 1 and select Vapour Product. |
03:27 | Then, click on the drop-down against Outlet Stream 2 and select Liquid Product. |
03:35 | After this, click on the drop-down against Energy Stream and select Energy. |
03:43 | Now go to the next section, Calculation Parameters. |
03:47 | Under the tab Parameters, the first option is Reaction Set.
By default, it is Default Set. |
03:56 | Next, click on the drop-down against Calculation Mode. |
04:00 | Select Define Outlet Temperature. |
04:03 | Next, click on the drop-down against Minimization Method. |
04:08 | Select Calculate Reaction Extents. |
04:12 | This procedure is similar to Equilibrium Reactor. |
04:16 | Enter 225 degree C against Outlet Temperature. |
04:22 | Next, click on Compounds tab. |
04:25 | This is to indicate the compounds that will react in the reaction. |
04:30 | Under Compounds, check all the boxes against all the compounds. |
04:36 | Now we will run the simulation. |
04:39 | So, from the toolbar, click on Solve Flowsheet button. |
04:44 | When the calculations are completed, click on the Gibbs Reactor in the flowsheet. |
04:50 | Go to the Property Editor Window of the Gibbs Reactor.
Locate the Results section. |
04:57 | Under the Reactions tab, check Extent. It is 20.043. |
05:03 | This is the extent of the water gas shift reaction at 225 degree Centigrade. |
05:09 | For the Equilibrium Reactor, it was 20.043 as well. |
05:14 | Now, go to Conversions tab. |
05:17 | We will look into the individual conversion of all the reactants. |
05:22 | Here for Carbon monoxide, the conversion is 92.2478% and for Water, it is 92.2478%. |
05:34 | For the Equilibrium Reactor, the conversions for both the compounds were 92.2478% as well. |
05:42 | Let us now redo the simulation with the other available Minimization Method. |
05:47 | This Minimization Method is called Direct Gibbs Energy Minimization. |
05:52 | Let us go back to the slides. |
05:55 | In this method, Equilibrium composition for the final Gibbs energy is at minimum. |
06:01 | This method does not use any reaction to calculate the Gibbs energy. |
06:06 | Rather it uses an Element Matrix that we are going to define later. |
06:12 | Let us verify this. |
06:15 | The default reaction which is already set, has a reaction in it. |
06:20 | So, let’s create a reaction set with no reaction. |
06:25 | Under Tools, click on Reactions Manager. |
06:30 | Chemical Reactions Manager window opens. |
06:34 | Under Reaction Sets tab, click on the green coloured Add New Reaction Set button. |
06:40 | DWSIM – Reaction Set Editor window opens. |
06:45 | Under Identification, enter the Name as No Reaction. |
06:51 | At the bottom, click on OK button. |
06:54 | And then close the Chemical Reactions Manager window. |
06:59 | Now press Solve Flowsheet button. |
07:02 | A reaction set with no reaction is created. |
07:06 | Note that, this step of creating a reaction set with no reaction is not required. |
07:12 | I am doing this to demonstrate that Direct Gibbs Energy Minimization method works without any reaction. |
07:19 | Once again click on the Gibbs Reactor. |
07:23 | Go to Calculation Parameters section. |
07:26 | Then click on the drop-down against Reaction Set and select No Reaction. |
07:34 | There will be no change in Calculation Mode. |
07:38 | It will remain the same as Define Outlet Temperature. |
07:42 | Next, click on the drop-down against Minimization Method. |
07:48 | Select Direct Gibbs Energy Minimization. |
07:52 | Again, there will be no change in Outlet Temperature. |
07:56 | It will remain as 225 degree Centigrade. |
08:00 | After this, go to Compounds tab. |
08:04 | Note that, all the checkboxes are already selected. |
08:09 | Now go to Elements tab. |
08:12 | In this tab, we will enter the required elements for the reaction. |
08:17 | They are Hydrogen. Oxygen and Carbon. |
08:22 | We will also specify the number of elements present in the selected compounds. |
08:28 | Under Configuration, click on Add Element three times. |
08:34 | Under Matrix, we can see that three blank rows has been inserted. |
08:40 | For the first blank row, enter H for Hydrogen. |
08:45 | For the next blank row, enter O for Oxygen. |
08:50 | For the last blank row, enter C for Carbon. |
08:55 | All the elements have been added. |
08:58 | Now, we will enter the number of elements for all the selected compounds. |
09:04 | Under Carbon monoxide column, enter:
0 for H, 1 for O, and 1 for C. Then press Enter. |
09:16 | Similarly, under Water column, enter:
2 for H, 1 for O, and 0 for C. Then press Enter. |
09:29 | Next, under Hydrogen column, enter:
2 for H, 0 for O, and 0 for C. Then press Enter. |
09:40 | Similarly, under Carbon dioxide column, enter:
0 for H, 2 for O, and 1 for C. Then press Enter. |
09:54 | Click on Save Changes button. |
09:57 | The element matrix is now complete. |
10:00 | Now we will run the simulation. |
10:03 | So, from the toolbar, click on Solve Flowsheet button. |
10:08 | When the calculations are completed, click on the Gibbs Reactor in the flowsheet. |
10:14 | Go to the Property Editor Window of the Gibbs Reactor.
Locate the Results section. |
10:21 | Under Conversions tab, check the individual compounds conversion. |
10:26 | Here for Carbon monoxide, the conversion is 92.2478% and for Water, it is 92.2478%. |
10:38 | In all the above explained methods, conversions for both the compounds was found to be 92.2478% |
10:47 | Let's summarize. |
10:49 | In this tutorial, we have learnt to
Simulate a Gibbs Reactor, Use different Minimization Methods, Calculate Conversion percentage and Reaction extent, Compare Equilibrium and Gibbs Reactor values |
11:05 | As an assignment,
Repeat this simulation with different compounds and thermodynamics. |
11:12 | Different feed conditions , Different Minimization Methods |
11:17 | Watch the video available at the following link.
It summarizes the Spoken Tutorial project. |
11:24 | The Spoken Tutorial Project Team conducts workshops and gives certificates.
For more details, please write to us. |
11:33 | Please post your times queries in this forum. |
11:37 | The FOSSEE team coordinates conversion of existing flowsheets into DWSIM. |
11:43 | We give honorarium and certificates.
For more details, please visit this site. |
11:50 | The FOSSEE team coordinates coding of solved examples of popular books. |
11:56 | We give honorarium and certificates.
For more details, please visit this site. |
12:03 | The FOSSEE team helps migrate commercial simulator labs to DWSIM. |
12:10 | We give honorarium and certificates.
For more details, please visit this site. |
12:16 | Spoken Tutorial and FOSSEE projects are funded by NMEICT, MHRD, Government of India. |
12:25 | This tutorial is contributed by Kaushik Datta and Priyam Nayak.
Thanks for joining. |