DWSIM/C3/Absorption-Column/English-timed
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Time | Narration |
00:01 | Welcome to this tutorial on simulating an Absorption Column using CAPE-OPEN Unit Operation in DWSIM. |
00:09 | In this tutorial, we will learn to: simulate an Absorption Column, |
00:16 | use ChemSep column as CAPE-OPEN Unit Operation, |
00:20 | specify Thermodynamics in ChemSep column, |
00:24 | specify Pressure profiles & Method in ChemSep column. |
00:29 | To record this tutorial, I am using: DWSIM 5.2 (Classic UI) and Windows 10. |
00:39 | The process demonstrated in this tutorial is identical in other OS also such as-
Linux Mac OS X or FOSSEE OS on ARM. |
00:51 | To practice this tutorial, you should know: |
00:56 | to add components to a flowsheet, |
01:00 | aelect thermodynamic packages, |
01:03 | add material streams and specify their properties. |
01:08 | The prerequisite tutorials are mentioned on our website. |
01:13 | You can access these tutorials and all the associated files from this site. |
01:19 | We will develop a flowsheet to determine Outlet stream properties after absorption. |
01:26 | Here we give compounds, inlet stream conditions and property package. |
01:32 | I have already opened DWSIM on my machine. |
01:37 | Go to File menu and select New Steady-state Simulation. |
01:43 | The Simulation Configuration Wizard window appears. |
01:48 | At the bottom, click on Next. |
01:52 | Now, in the Compounds search tab, type: Methane. |
01:57 | Select Methane from ChemSep database. |
02:01 | Next, add Ethane. |
02:05 | Similarly, add Propane. |
02:09 | Next, add N-Butane. |
02:13 | Next, add N-Pentane. |
02:17 | Next, add N-dodecane. |
02:21 | At the bottom, click on Next button. |
02:25 | Now comes Property Packages. |
02:28 | From Available Property Packages , double-click on Peng-Robinson. |
02:34 | At the bottom, click on Next button. |
02:38 | We are moved to Flash Algorithm. |
02:42 | From Default Flash Algorithm, select Nested Loops(VLE). |
02:48 | At the bottom, click on Next button. |
02:52 | Next option is System of Units. |
02:56 | Under System of Units, select C5. |
03:01 | Lastly, at the bottom, click on the Finish button. |
03:06 | Let us maximize the simulation window. |
03:10 | Now let’s insert a feed stream that enters the Absorption Column. |
03:16 | On the right hand side of the main simulation window, go to Flowsheet Objects. |
03:22 | In the Filter List tab, type: Material Stream. |
03:27 | From the displayed list, drag and drop a Material Stream to the Flowsheet. |
03:33 | Click on the Material Stream “MSTR-000” to view its properties. |
03:40 | Let’s change the name of this stream to Absorbent Oil. |
03:45 | Now we will specify the Absorbent Oil stream properties. |
03:51 | Select Flash Spec as Temperature and Pressure (TP), if not already selected. |
03:57 | By default, Temperature and Pressure are already selected as Flash Spec. |
04:03 | Change Temperature to 32 degree Centrigade and press Enter. |
04:09 | Change Pressure to 28 bar and press Enter. |
04:15 | Change Mass Flow to 12750 kg/h and press Enter. |
04:24 | Now let us specify the feed stream compositions. |
04:29 | Under Composition, choose the Basis as Mole Fractions, if not already selected. |
04:37 | By default, Mole Fractions is selected as Basis. |
04:42 | Now for Methane, enter the Amount as 0 and press Enter. |
04:49 | For Ethane, enter it as 0 and press Enter. |
04:54 | Similarly, for Propane, enter 0 and press Enter. |
05:00 | And for N-Butane, enter 0 and press Enter. |
05:06 | Next, for N-Pentane, enter 0 and press Enter. |
05:12 | For N-dodecane, enter 1 and press Enter. |
05:17 | On the right, click on this green tick to Accept Changes. |
05:22 | Now drag and drop another Material Stream to the flowsheet. |
05:27 | Click on Material Stream “MSTR-001” to view its properties. |
05:33 | Let’s change the name of this stream to Feed Gas. |
05:38 | Now we will specify the Feed Gas stream properties. |
05:44 | Under Input Data, select Flash Spec as Temperature and Pressure (TP), if not already selected. |
05:52 | By default, Temperature and Pressure are already selected as Flash Spec. |
05:58 | Change Temperature to 41 degree Centrigade and press Enter. |
06:05 | Change Pressure to 28 bar and press Enter. |
06:10 | Change Mass Flow to 11840 kg/h and press Enter. |
06:19 | Now, let us specify the feed stream compositions. |
06:24 | Under Composition, choose the Basis as Mole Fractions, if not already selected. |
06:32 | By default, Mole Fractions is already selected as Basis. |
06:38 | Now for Methane, enter the Amount as 0.2 and press Enter. |
06:45 | For Ethane, enter it as 0.4625 and press Enter. |
06:53 | Similarly, for Propane, enter 0.3 and press Enter. |
07:00 | And for N-Butane, enter 0.03125 and press Enter. |
07:08 | Next, for N-Pentane, enter 0.00625 and press Enter. |
07:18 | For N-dodecane, enter 0 and press Enter. |
07:23 | On the right, click on this green tick to Accept Changes. |
07:28 | Now, let’s insert two more material streams that exit the Absorption Column. |
07:34 | To do that, let us drag one Material Stream. |
07:38 | Let us now arrange it. |
07:41 | We will leave that stream as unspecified. |
07:45 | Then we will change the name of this stream to Lean Gas. |
07:51 | Next, we will insert another Material Stream. |
07:56 | Let us once again arrange it. |
07:59 | Leave that stream as unspecified. |
08:03 | And name this stream as Rich Oil. |
08:07 | Now, let us insert an Absorption Column into the flowsheet. |
08:12 | Go to Flowsheet Objects. |
08:15 | In the Filter list tab, type: CAPE. |
08:20 | Click on the CAPE-OPEN Unit Operation displayed. |
08:24 | Drag and drop it to the flowsheet. |
08:28 | Add CAPE-OPEN Unit Operation window opens. |
08:32 | Select ChemSep from the displayed list of Unit Operations.
Click Ok. |
08:40 | Click on the added CAPE-OPEN Unit Operation (COUO-004) |
08:47 | We will change the name of the object to Absorption Column. |
08:53 | Click on Open CAPE-OPEN Object Editor in the Object Property Editor window. |
09:00 | The New Unit Operation pop-up window appears. |
09:05 | Click on the field against Unit Name and type: Absorption Column. |
09:12 | Next, click on the drop-down against Operation. Select Simple Absorber/Stripper. |
09:22 | Next click on the field against # Stages and enter 6. |
09:30 | Next, click on the field against Pressure and enter 2757906 Newton per meter square . |
09:41 | Then click on the drop-down against Thermo. Select ChemSep. Click Ok button. |
09:50 | Wait for a few seconds. |
09:53 | The ChemSep (CAPE-OPEN) -Absorption Column window will appear. |
09:58 | Close the ChemSep window by clicking the red cross button on the top right corner of the window. |
10:05 | Another pop-up appears, in which we will click No. |
10:10 | First, we will connect the inlet feed streams and outlet streams with the Column. |
10:16 | Then specify the column properties. |
10:20 | Go to the left side of the window. |
10:23 | Under Connections, go to inlet section. |
10:27 | Click on the drop-down against Feed2_stage6 and select Feed Gas. |
10:37 | Next, click on the drop-down against Feed1_stage1 and select Absorbent Oil. |
10:48 | Go to Outlet section. |
10:51 | Then click on the drop-down against TopProduct and select Lean Gas. |
10:59 | Then click on the drop-down against BottomProduct and select Rich Oil. |
11:07 | Now we will edit the properties of the Absorber. |
11:12 | Click on Open CAPE-OPEN Object Editor. |
11:18 | The ChemSep window opens. |
11:21 | Click on Properties on the left side of the ChemSep window. |
11:26 | Here we will define the Thermodynamics, Physical Properties and Reactions taking place in the column. |
11:37 | First, we will define the Thermodynamics. |
11:41 | Click on the drop-down against K-value.
Select EOS. |
11:47 | Next, click on the drop-down against Equation of state and select Peng-Robinson 76. |
11:56 | A pop-up appears: Selection of new EOS model will reset model parameters, continue.
Click Yes |
12:06 | Another pop-up appears: Use consistent EOS to compute enthalpy.
Click Yes. |
12:14 | Now, we will load the Thermodynamic Model parameters. |
12:19 | On the left side, click Load button. |
12:23 | Load interaction parameters window opens. |
12:27 | Select pr.ipd and click Open. |
12:32 | Available Peng-Robinson parameters for the selected compounds are displayed.
Click Load button. |
12:41 | There are no Physical Properties or Reactions to be defined. So, we will not specify them. |
12:49 | Now, we will see how to define Pressure profiles in ChemSep column. |
12:55 | Click on Pressures on the left side of the ChemSep window. |
13:00 | Click on drop-down against Column Pressure. |
13:04 | Here we can select the pressure type to specify for the column depending on pressure. |
13:11 | By-default, Constant pressure is selected. |
13:15 | We will not change that as the column is operated at constant pressure. |
13:20 | Enter 2757906 Newton per meter square against Top Pressure. |
13:28 | Click on Solve Options on the left side of the ChemSep window. |
13:33 | Here we will select the Method to solve the simulation. |
13:37 | Click on drop-down against Method. Select 2-pass ideal K + constant H first from the displayed list. |
13:48 | Now we will run the ChemSep simulation. |
13:52 | Click on the green button located at the top of ChemSep window. |
13:57 | This button is to check input of problem and solve. |
14:02 | A pop up window appears. Click Yes. |
14:06 | Click OK. |
14:08 | Click Yes. |
14:10 | Click Done |
14:12 | Close the ChemSep window. |
14:15 | Now we will select a proper appearance icon for the Absorption Column. |
14:21 | Click on the Absorption Column. |
14:24 | Object Editor Window opens on the left side.
Locate Settings section. |
14:31 | Click on the drop-down against Flowsheet Object Appearance. |
14:36 | Select AbsorptionColumn from the drop-down. |
14:40 | For better appearance of the column, right click on the column and select Edit Appearance. |
14:47 | Edit Object Appearance windows opens on the right. |
14:51 | We will change the length and height of the object. |
14:55 | Enter 75 against Length. |
14:59 | Enter 150 against Height. |
15:02 | Let us now arrange the flowsheet. |
15:05 | Now, solve the DWSIM flowsheet by pressing F5 button or clicking on Solve Flowsheet. |
15:14 | When the calculations are completed, we will check for the stream-wise material balance. |
15:20 | Go to Insert menu and select Master Property Table. |
15:25 | Double-click on the Master Property Table to edit. |
15:29 | Configure Master Property Table window opens. |
15:33 | In the Name field, type: Stream Wise Results – Absorption Column. |
15:39 | In the Object Type, select Material Stream. |
15:43 | By default, Material Stream is already selected. |
15:47 | Under Properties to display, select Object as Absorbent Oil, Feed Gas, Lean Gas and Rich Oil. |
16:00 | Under Property, scroll down to see all the parameters. |
16:06 | Now select the properties as
Temperature, |
16:11 | Pressure,
Mass Flow, |
16:15 | Molar Flow, |
16:19 | Molar Flow (Mixture) / Methane, |
16:22 | Mass Flow (Mixture) / Methane, |
16:26 | Molar Flow (Mixture) / Ethane, |
16:29 | Mass Flow (Mixture) / Ethane, |
16:33 | Molar Flow (Mixture) / Propane, |
16:36 | Mass Flow (Mixture) / Propane, |
16:40 | Molar Flow (Mixture) / N-butane, |
16:43 | Mass Flow (Mixture) / N-butane, |
16:47 | Molar Flow (Mixture) / N-pentane, |
16:50 | Mass Flow (Mixture) / N-pentane, |
16:54 | Molar Flow (Mixture) / N-dodecane and
Mass Flow (Mixture) / N-dodecane. |
17:00 | Close this window. |
17:02 | Move the Master Property Table for better visibility. |
17:08 | Here we can see the corresponding results for Inlet and Outlet Streams. |
17:13 | Let's summarize. |
17:15 | In this tutorial, we have learnt to: simulate an Absorption Column, |
17:21 | use ChemSep column as CAPE-OPEN Unit Operation, |
17:25 | specify Thermodynamics in ChemSep column, |
17:29 | specify Pressure profiles & Method in ChemSep column. |
17:34 | As an assignment, repeat this simulation with different compounds and thermodynamics. |
17:41 | Watch the video available at following link. It summarizes the Spoken Tutorial project. |
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For more details, please visit this site. |
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18:54 | This tutorial is contributed by Kaushik Datta and Priyam Nayak.
Thanks for joining. |