Difference between revisions of "Biogas-Plant/C4/Maintenance-and-Repair/English-timed"
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{| border=1 | {| border=1 | ||
− | | Time | + | | '''Time''' |
− | | Narration | + | | '''Narration''' |
|- | |- | ||
| 00:01 | | 00:01 | ||
− | | Hello and | + | | Hello and welcome to the '''Spoken Tutorial '''on '''Maintenance and Repair''' of the '''Biogas plant.''' |
|- | |- | ||
| 00:10 | | 00:10 | ||
− | | In this | + | | In this tutorial, we will learn different techniques to maintain and repair the biogas plant and the '''biogas burner'''. |
|- | |- | ||
| 00:27 | | 00:27 | ||
− | | Periodic partial and complete cleaning of the | + | | Periodic partial and complete cleaning of the biogas plant is a must. |
|- | |- | ||
| 00:36 | | 00:36 | ||
− | |This will ensure that the | + | |This will ensure that the biogas plant runs smoothly. |
|- | |- | ||
| 00:43 | | 00:43 | ||
− | |It will also ensure efficient working of the | + | |It will also ensure efficient working of the biogas plant for many years. |
|- | |- | ||
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|- | |- | ||
| 00:58 | | 00:58 | ||
− | | So, how often should one carry out maintenance of the | + | | So, how often should one carry out maintenance of the biogas plant? |
|- | |- | ||
|01:07 | |01:07 | ||
− | | Maintenance should be carried out on a daily basis by doing the following | + | | Maintenance should be carried out on a daily basis by doing the following. |
|- | |- | ||
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|- | |- | ||
| 01:25 | | 01:25 | ||
− | | This will ensure | + | | This will ensure smooth flow of the bio-waste from the mixing tank into the digester tank'''. |
|- | |- | ||
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|- | |- | ||
| 02:18 | | 02:18 | ||
− | |Soil, sand or stone should also not be added | + | |Soil, sand or stone should also not be added |
|- | |- | ||
| 02:26 | | 02:26 | ||
− | | | + | |as they will accumulate at the base of the digester''' and hinder gas production. |
|- | |- | ||
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|- | |- | ||
| 02:47 | | 02:47 | ||
− | |This will lead to shorter retention time | + | |This will lead to shorter retention time i.e. bio-waste will be in the digester tank for lesser time and fermentation won’t be completed. |
|- | |- | ||
| 03:04 | | 03:04 | ||
− | | Hence, | + | | Hence, manure will come out in the slurry tank without being digested. |
|- | |- | ||
| 03:12 | | 03:12 | ||
− | |If less bio-waste is fed into the digester | + | |If less bio-waste is fed into the digester then gas production will be low. |
|- | |- | ||
| 03:22 | | 03:22 | ||
− | | Water condensation should be checked regularly | + | | Water condensation should be checked regularly |
|- | |- | ||
| 03:27 | | 03:27 | ||
− | | | + | | as water in the pipeline will block the passage of gas. |
|- | |- | ||
| 03:33 | | 03:33 | ||
− | | Do so | + | | Do so by lifting the gas pipe so that the water can run back into the digester tank. |
|- | |- | ||
| 03:45 | | 03:45 | ||
− | |Also keep a check that the slurry is being pumped out smoothly into the slurry tank. | + | |Also, keep a check that the slurry is being pumped out smoothly into the slurry tank. |
|- | |- | ||
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|- | |- | ||
| 04:04 | | 04:04 | ||
− | | No inflammable items like | + | | No inflammable items like lighter and/or cigarettes should be brought near the outlet pipe of the dome. |
|- | |- | ||
| 04:17 | | 04:17 | ||
− | | Another important thing to be done is that | + | | Another important thing to be done is that slurry in the digester tank should be completely removed once in three years. |
|- | |- | ||
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|- | |- | ||
| 04:59 | | 04:59 | ||
− | | Let us now look into the | + | | Let us now look into the repair section. |
|- | |- | ||
| 05:06 | | 05:06 | ||
− | |Repair of | + | |Repair of biogas burner should always be done by a qualified technician. |
|- | |- | ||
| 05:15 | | 05:15 | ||
− | | What you see here is a | + | | What you see here is a biogas burner with the flame. |
|- | |- | ||
| 05:22 | | 05:22 | ||
− | | To start repairing, first switch off the inflow of gas by turning off the knobs on | + | | To start repairing, first switch off the inflow of gas by turning off the knobs on the hose pipe and at the burner. |
|- | |- | ||
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|- | |- | ||
| 05:52 | | 05:52 | ||
− | |Wait for few minutes and light the burner to ensure that gas inflow has stopped. | + | |Wait for few minutes and light the burner to ensure that the gas inflow has stopped. |
|- | |- | ||
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|- | |- | ||
− | | | + | | 06:36 |
|No sound means no gas inflow and the repair work can be carried out safely. | |No sound means no gas inflow and the repair work can be carried out safely. | ||
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|- | |- | ||
| 07:58 | | 07:58 | ||
− | |A ring with clean holes will ensure | + | |A ring with clean holes will ensure smooth flow of gas and fuller flame. |
|- | |- | ||
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|- | |- | ||
| 08:33 | | 08:33 | ||
− | |Otherwise, the generated | + | |Otherwise, the generated biogas can escape into the atmosphere through these cracks. |
|- | |- | ||
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|- | |- | ||
| 08:51 | | 08:51 | ||
− | | Once in 3 years, the mason also repaints the inner wall of the digester tank | + | | Once in 3 years, the mason also repaints the inner wall of the digester tank. |
|- | |- | ||
| 09:03 | | 09:03 | ||
− | |This is done by using | + | |This is done by using '''white cement''' and '''synthetic resin adhesive''' mixture. |
|- | |- | ||
| 09:14 | | 09:14 | ||
− | |This mixture will also help to seal cracks, if present. | + | |This mixture will also help to seal the cracks, if present. |
|- | |- | ||
|09:23 | |09:23 | ||
− | | To make this mixture use the following- | + | | To make this mixture, use the following- 2 liters of water, |
− | + | ||
|- | |- | ||
| 09:33 | | 09:33 | ||
− | | 250 gms of Synthetic Resin Adhesive and 2 kgs of white | + | | 250 gms of Synthetic Resin Adhesive and 2 kgs of white cement. |
|- | |- | ||
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|- | |- | ||
| 09:54 | | 09:54 | ||
− | | Let us summarize | + | | Let us summarize. In this tutorial, we learnt about different techniques to maintain and repair of the biogas plant and the biogas burner. |
|- | |- | ||
| 10:13 | | 10:13 | ||
− | | This video was created by | + | | This video was created by the '''Spoken Tutorial Project''' with inputs from '''Rural-ICT project, IIT Bombay.''' |
|- | |- | ||
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|- | |- | ||
| 10:35 | | 10:35 | ||
− | | This is Bella Tony along with the animation team of the '''Spoken | + | | This is Bella Tony, along with the animation team of the '''Spoken Tutorial''' project, signing off. |
Thank you for joining. | Thank you for joining. | ||
|} | |} |
Latest revision as of 18:20, 23 March 2017
Time | Narration |
00:01 | Hello and welcome to the Spoken Tutorial on Maintenance and Repair of the Biogas plant. |
00:10 | In this tutorial, we will learn different techniques to maintain and repair the biogas plant and the biogas burner. |
00:27 | Periodic partial and complete cleaning of the biogas plant is a must. |
00:36 | This will ensure that the biogas plant runs smoothly. |
00:43 | It will also ensure efficient working of the biogas plant for many years. |
00:52 | Let us first look into the maintenance section. |
00:58 | So, how often should one carry out maintenance of the biogas plant? |
01:07 | Maintenance should be carried out on a daily basis by doing the following. |
01:16 | Always, mix the bio-waste with water in the proper ratio. |
01:25 | This will ensure smooth flow of the bio-waste from the mixing tank into the digester tank. |
01:36 | If adding plant waste, crush and chop the leaves up to 1-4 cms. |
01:49 | Do not feed too much straw into the digester tank as it is difficult to be digested. |
02:00 | Sticks and branches of trees should also be avoided. |
02:08 | Soap, oil, chemical, insecticide and pesticides should not be added. |
02:18 | Soil, sand or stone should also not be added |
02:26 | as they will accumulate at the base of the digester and hinder gas production. |
02:34 | Quantity of bio-waste to be supplied depends upon the size of the plant. |
02:42 | Too much bio-waste should not be fed into the digester. |
02:47 | This will lead to shorter retention time i.e. bio-waste will be in the digester tank for lesser time and fermentation won’t be completed. |
03:04 | Hence, manure will come out in the slurry tank without being digested. |
03:12 | If less bio-waste is fed into the digester then gas production will be low. |
03:22 | Water condensation should be checked regularly |
03:27 | as water in the pipeline will block the passage of gas. |
03:33 | Do so by lifting the gas pipe so that the water can run back into the digester tank. |
03:45 | Also, keep a check that the slurry is being pumped out smoothly into the slurry tank. |
03:55 | Ensure that the slurry is being emptied out of the slurry tank when it is full. |
04:04 | No inflammable items like lighter and/or cigarettes should be brought near the outlet pipe of the dome. |
04:17 | Another important thing to be done is that slurry in the digester tank should be completely removed once in three years. |
04:33 | This is usually done by the mason himself. |
04:40 | As shown, keep the mixing tank and the slurry tank covered. |
04:48 | This is done to ensure proper hygiene and to avoid breeding of mosquitoes near the plant. |
04:59 | Let us now look into the repair section. |
05:06 | Repair of biogas burner should always be done by a qualified technician. |
05:15 | What you see here is a biogas burner with the flame. |
05:22 | To start repairing, first switch off the inflow of gas by turning off the knobs on the hose pipe and at the burner. |
05:39 | Doing so is very important. |
05:43 | What you see here is the burner without the flame after the knobs have been turned off. |
05:52 | Wait for few minutes and light the burner to ensure that the gas inflow has stopped. |
06:03 | Now remove the hose pipe connected to the burner. |
06:09 | Do so by loosening the Vohj clip tightened on the hose pipe connected to the burner. |
06:19 | Once it is loosened, pull out the hose pipe. |
06:25 | Now place the hose pipe near your ear to check for the sound of gas. |
06:36 | No sound means no gas inflow and the repair work can be carried out safely. |
06:47 | Now we start dismantling the burner. |
06:53 | Next we will remove the debris in the burner. |
06:59 | As shown in the image, blow air through the hose-burner connector. |
07:09 | This will also help to check if air is reaching smoothly to the flame ring. |
07:19 | Slightly tap the burner and then turn it upside down. |
07:26 | You can see the debris fallen from the burner. |
07:33 | In case of hard debris which cannot be removed by blowing air, a dry scrubbing pad can be used. |
07:47 | To clean the flame ring, use a pin and insert it into the holes for cleaning. |
07:58 | A ring with clean holes will ensure smooth flow of gas and fuller flame. |
08:09 | A clean ring will look like this. |
08:15 | Apart from what is mentioned, periodic inspection of the plant is necessary. |
08:24 | Inspection will help to locate cracks on the surface of the digester tank. |
08:33 | Otherwise, the generated biogas can escape into the atmosphere through these cracks. |
08:43 | Hence, these cracks need to be sealed quickly. |
08:51 | Once in 3 years, the mason also repaints the inner wall of the digester tank. |
09:03 | This is done by using white cement and synthetic resin adhesive mixture. |
09:14 | This mixture will also help to seal the cracks, if present. |
09:23 | To make this mixture, use the following- 2 liters of water, |
09:33 | 250 gms of Synthetic Resin Adhesive and 2 kgs of white cement. |
09:49 | Mix these thoroughly and use. |
09:54 | Let us summarize. In this tutorial, we learnt about different techniques to maintain and repair of the biogas plant and the biogas burner. |
10:13 | This video was created by the Spoken Tutorial Project with inputs from Rural-ICT project, IIT Bombay. |
10:26 | More information on these projects can be found at these links. |
10:35 | This is Bella Tony, along with the animation team of the Spoken Tutorial project, signing off.
Thank you for joining. |